CMMS / ERP
Computerized Maintenance Management System and Enterprise Resource Planning — work orders, preventive maintenance history, spare parts
Your plant — whatever its size
Your plant data is already telling you something.
The problem is nobody's listening — yet.
Your Computerized Maintenance Management System (CMMS), process historian, LIMS, process simulators, planning and scheduling tools, and operators each have a piece of the puzzle. We connect them — so problems show up on a screen before they show up as a breakdown.
Your CMMS knows when the last work order closed. Your historian knows the bypass valve has been creeping open for three weeks. Your LIMS flagged elevated iron last month. Your planning and scheduling tools show next week’s maintenance window is already tight. Your process simulator ran a different scenario last time. Your senior operator noticed the unit runs differently on cold mornings. Each one is useful. But the real answer — the one that prevents the next breakdown — usually lives across all of them at once.
Process historian
Temperatures, pressures, flows — every minute
LIMS
Laboratory Information Management System — oil samples, corrosion, quality data
Process simulators
What-if runs, steady-state and dynamic models, training scenarios
Planning & scheduling
Turnarounds, maintenance windows, production plans, resource loading
Operator knowledge
Field observations, shift notes, experience
NDE
Non-destructive examination — thickness readings, condition reports
Trapped in separate systems — no one sees the full picture
AI is the connective tissue
It reads across your systems at once — connecting, cross-checking, and surfacing what matters. Not replacing your people or your systems. Just showing them what they couldn't see before.
Connect
Link CMMS, historian, LIMS, simulators, planning, and field knowledge — all the information you already have, in structured and unstructured form
Contextualize
Put signals in context — unit, shift, and how the plant is actually running
Integrate
Bring insights into the workflows your engineers use every day
Innovate
Improve reliability, control, and how your team works with data
Services grounded in how plants actually run
We've spent 40+ years working in these plants — not just advising from the outside. Everything we build is practical, explainable, and designed to work on a Tuesday night shift.
Industrial Process Control and Optimization
Improve throughput, reduce variability, and lower operating costs through better instrumentation, control, alarm management, and advanced process control — grounded in how your plant actually runs.
Reliability Engineering
Data-driven maintenance strategies, asset criticality, condition monitoring, and failure analysis to extend equipment life and reduce unplanned downtime.
AI Readiness Assessment and Training Services
Evaluate your organization’s readiness and adopt Artificial Intelligence (AI) confidently — with tailored training that builds on a clear picture of your digital maturity and priorities.
Industrial AI Consulting
Strategic guidance on adopting AI in industrial environments — from feasibility and use-case prioritization through deployment, change management, and measurable outcomes.
Custom AI Tool Development
Purpose-built AI tools designed to integrate with your existing workflows, historians, maintenance systems, and operating practices.
Several offerings include a complimentary, optional anonymous assessment via our online surveys — see Services for details.
What this looks like in practice
Real problems we help plant teams catch earlier
Heat exchanger fouling
The bypass valve has been creeping open for three weeks. The historian has the trend — but it wasn't connected to the maintenance note from last month. By the time someone noticed, you had a forced outage.
Pump failure
Vibration looked fine. But an oil sample from six weeks ago showed high particle count, and process temperatures were drifting slightly. Each signal alone is just noise — together, they're an early warning.
Operator knowledge loss
Your senior operator knows exactly how the unit behaves during startup — knowledge that isn't in any system. When they retire, that understanding walks out the door unless it's captured.
Years in process plants — oil & gas, refining, petrochemicals, mining, chemical
Built for small, medium, and large facilities — not just big budgets
Open tools, local deployment — you own everything we build
AI assists your team — it doesn't replace them or make autonomous decisions
Not sure where to start? Start with a conversation.
We'll listen to what's actually happening on your plant and tell you honestly what's possible.
Get in touch →